Phoenix Product Design and Manufacture

Engineering problems solved by engineers you can talk to.

Phoenix PDM helps UK SMEs solve engineering problems and turn ideas into manufacturable products through engineering design, product development, prototyping, 3D printing and reverse engineering.

Customers work directly with experienced design engineers, combining practical engineering, prototyping and manufacturing knowledge from initial concept through to manufacture.

Engineer working with technical drawings and a physical component
Start with the problem, not the process.Tell us what you’re trying to achieve. We’ll help work out the engineering solution.
Engineering-led problem solvingSolve the problem first.
Direct engineer accessTechnical discussion with the person doing the work.
Design informed by makingReal-world use and manufacture matter.
Flexible engineering capabilityAdditional support when you need it.
Engineering prototypes and components used during product development
Practical engineering support

Making ideas work in the real world.

Good product development is rarely just about producing a CAD model. It is about understanding the problem, considering how the product will be used, identifying the right manufacturing approach and making sensible engineering decisions along the way.

We develop ideas into practical solutions that can be tested, refined and produced. Phoenix PDM works with SMEs across the UK that need practical engineering support without the complexity of a large consultancy.

How we can help

Engineering support built around the problem.

We select design, prototyping and manufacturing methods to suit the engineering requirement rather than forcing the requirement into a predetermined process.

Engineer measuring a metal component while reviewing technical drawings
01 / Engineering design

Engineering Design

Practical mechanical engineering and CAD support for solving design problems or providing additional design capacity when your in-house team is fully committed. From component and assembly design through to engineering drawings and design for manufacture.

Engineers collaborating over a detailed technical product design
02 / Product development

Product Development

Developing ideas into practical, manufacturable products by considering function, materials, manufacturing methods, assembly and cost throughout the development process.

Grey SLA engineering prototypes with intricate support structures
03 / Prototyping & 3D printing

Prototyping & 3D Printing

Prototyping and 3D printing used as engineering tools to evaluate fit, function, appearance and manufacturability before committing to production.

Existing component being measured with calipers over technical drawings
04 / Reverse engineering

Reverse Engineering

Recreating existing components digitally so obsolete, damaged or unavailable parts can be reproduced, modified, incorporated into a new design or improved.

Phoenix PDM approach

Start with the problem, not the process.

Tell us what you’re trying to achieve. We’ll help work out the engineering solution.

Why Phoenix PDM

Practical engineering, with direct access to the people doing the work.

Engineering-led problem solving

We start by understanding the engineering problem and desired outcome before selecting the appropriate design, prototyping or manufacturing route.

Direct access

Customers work directly with the design engineers responsible for the project, so technical discussion happens with the person developing the solution.

Design backed by practical manufacture

CAD completion is not the endpoint. Real-world use, prototyping and eventual manufacture are considered as part of the engineering process.

Flexible outsourced capability

Support can cover a specific problem, an individual project, a complete product-development programme or an ongoing engineering requirement.

Additional engineering capability

Flexible engineering support when you need it.

Bring in experienced engineering support for a project, a defined piece of work or a period of increased demand — without adding permanently to your team.

Additional design capacity
Specific engineering problems
Product-development projects
Ongoing engineering support
Engineer reviewing technical information and a component
How we work

From engineering problem to manufacturable solution.

Every project is different, but the route is straightforward: understand the requirement, develop the engineering, test where useful, refine the details and support manufacture.

01

Understand

Define what you are trying to achieve, how it will be used and the constraints that matter.

02

Develop

Create or refine the design while considering materials, manufacture, assembly and function.

03

Prototype

Where useful, produce prototypes to test the design and identify improvements.

04

Refine

Use testing and feedback to finalise the engineering details.

05

Manufacture

Prepare the design for manufacture and support the transition into production.

Existing manufactured component that could be redesigned or reverse engineered
Already have a design?

You do not need to start with a blank sheet of paper.

Phoenix PDM can also help with existing products, components and designs that need another engineering perspective.

  • A CAD model that needs improving
  • A component that needs redesigning
  • A prototype that does not quite work
  • An existing part that needs reverse engineering
  • A product that needs preparing for manufacture
  • An engineering problem that needs another engineer to look at it
Let’s talk about the problem

You do not need a complete specification before contacting us.

If you have an engineering problem, an idea you want to develop or an existing product that needs improving, tell us what you are trying to achieve. We can discuss the engineering involved and determine the most sensible next step.

Discuss your project